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Aerospace

TRAINING WE OFFER FOR THIS SECTOR
Management System - Inernal Audit - Risk Management - Configuration Management
This industry has the following sectors

CIVIL AVIATION

DEFENSE & SECURITY

SPACE SYSTEMS

The industry includes:-

Leading manufacturers and suppliers of civil, military, and business aircraft, helicopters, unmanned aircraft systems, space systems, aircraft engines, missiles, materiel, and related components, equipment, services, and information technology. 

This sector procures and manages it quility for the products types COTS (commercial off-the-shelf)/ Standards, Raw Material, Build-to-Print , Supplier Designed products

 

Standards

SAE AS9100  - Aerospace Standard AS9100 Quality Management Systems – Aerospace -Requirements

SAE AS9110 Quality Management Systems – Aerospace – Requirements for Maintenance Organizations
SAE AS9120 Quality Management Systems – Aerospace – Requirements for Stockist / Distributors
 

AS9100 Revision C was released in January, 2009 and is the latest

This standard is supported by a number of other standards and guidelines for effective implementation

SAE AS9101 - Quality System Assessment

SAE AS9102 - First Article Inspection Requirement

SAE AS9103 - Variation Management of Key Characteristics

 

SAE EIA 649 - Configuration Management Requirements For Defense Contracts

 

Unique requirements of Aerospace & Defence Industries

High risk products

High cost products

Tightly controlled industry requirements

̶ Statutory

̶ Regulatory

̶ Customer

Safety is a must

Quality is extremely critical

Failure is not an option

 

Parts by Classification

The Class C market comprises a wide range of consumable products used in aerospace manufacturing including fasteners, bearings and machined parts, among others. 

 

Issues confronting Aerospace industries

  • Aviation safety
  • Compliance
  • Conflict Minerals
  • Counterfiet material control
  • Cyber security
  • Environment
  • and so on...

AS9100 is a standard developed by Society of Automotive Engineers and the  European Association of Aerospace Industries

 

AS9100 is based on ISO 9001, but with nearly 100 additional requirements specific to aerospace, AS9100 provides suppliers with a comprehensive quality system focused on areas directly impacting product safety and reliability. As many OEMs now require AS9100 in order to enter their supply chain, registration to AS9100 standard can lead to new contract opportunities.
 

This International Standard specifies requirements for a quality management system where an organization

a) needs to demonstrate its ability to consistently provide product that meets customer and applicable statutory and regulatory requirements, and

b) aims to enhance customer satisfaction through the effective application of the system, including processes for continual improvement of the system and the assurance of conformity to customer and applicable statutory and regulatory requirements.

 

Regulatory requirements

The International Traffic in Arms Regulations (ITAR) and the Export Administration Regulations (EAR) are two important export control laws (in specific countries such as USA) that affect the manufacturing, sales and distribution of technology.

The legislation seeks to control access to specific types of technology and the associated data. Its goal is to prevent the disclosure or transfer of sensitive information to a foreign national.

A key in determining whether an export license is needed from the Department of Commerce is knowing whether the item you intend to export has a specific Export Control Classification Number (ECCN).    EAR contains a Commerce Control List (CCL) of regulated commercial items, including those items that have both commercial and military applications. (Example :Aerospace and Propulsion)

To be ITAR (ITAR read  with bilateral agreements) or EAR compliant, a manufacturer or exporter whose articles or services appear on the ECCN or CCL lists must register with the Licencing authority. ITAR and EAR compliance can be problematic for a global corporation because the data related to a specific type of technology may need to be transferred over the Internet or stored locally outside the country to make business processes flow smoothly. It is the responsibility of the manufacturer or exporter to take the necessary steps to certify that they are in compliance with the regulations.

 

How to develop an Aerospace Quality Management System?

 
Buiding Block
 
Foundation       : Generic Quality Management Standards such as ISO 9001
Super structure : Sector specific Quality Mangement Systems such as SAE AS 9100, SAE AS 9200 etc.,
Fortification      : Special Process accreditation program
Finishing            : Embedding / Incorporating Regulatory Framework such as Military Aviation Airworthiness Regulation / Civil Aviation Airworthiness Regulations 

Accreditation Programs

Management System
  •  AS 9100 Certification

 Special Process 

  • Nadcap (National Aerospace and Defense Contractors Accreditation Program)
  • GC Mark for Special Process
 

Why Nadcap?

Nadcap is an industry-managed approach to conformity assessment that brings together technical experts from both Industry and Government to establish requirements for accreditation, accredit Suppliers and define operational program requirements. This results in a standardized approach to quality assurance and a reduction in redundant auditing throughout the aerospace industry because Prime contractors, Suppliers and Government representatives have joined forces to develop a program that:

  • Establishes stringent industry consensus standards that satisfy the requirements of all participants
  • Replaces routine auditing of suppliers with one approved through a consensus decision-making process of members from the user community
  • Conducts more in-depth, technically superior special process audits
  • Improves supplier quality throughout industry through stringent requirements
  • Reduces costs through improved standardization
  • Utilizes technically expert auditors to assure process familiarity
  • Provides more frequent audits for Primes, fewer audits for Suppliers
 
Special Processes - Nadcap (National Aerospace and Defense Contractors Accreditation Program)
  • Chemical Processing (CP)
  • Coatings (CT)
  • Composite materials (COMP)
  • Conventional Machining as a Special Process (CMSP)
  • Elastomer Seals (SEAL)
  • Electronics (ETG)
  • Fluid Distribution Systems (FLU)
  • Heat Treating (HT)
    • Check List
    • List of equipment (atmosphere generation, testing equipment, lab
      equipment, inspection equipment, plating, coating, cleaning,
      Pyrometry, and Pyrometry testing, etc.)
      List of purchased services, including name(s) of supplier for
      calibration, processing, testing, etc., schedule of calibrations,
      uniformity surveys, system accuracy tests, hardness machines
      servicing, etc., schedule of periodic tests (tensile, decarburization,
      etc.)
      List of quality personnel, and approved heat treating personnel on
      each shift
      List of Prime customers and specifications for which heat treater is
      approved
      List of heat treat specifications [military, government, industry (AMS,
      etc.) and customer] that supplier is working to
      Copy of internal general procedures for heat treat processing,
      Pyrometry and testing/inspection of heat treated product
      Organization chart
  • Materials Testing Laboratories (MTL)
  • Measurement and Inspection (M&I)
  • Nonconventional Machining and Surface Enhancement (NMSE)
  • Nondestructive Testing (NDT)
  • Non Metallic Materials Manufacturing (NMMM)
  • Non Metallic Materials Testing (NMMT)
  • Sealants (SLT)
  • Welding (WLD)
Special Processes - GC Mark
  • Nondestructive Testing (NDT)
  • Welding 
  • Plating
  • Heat Treating
  • Surface treatment
  • Painting & Powder Caoting
  • Passivation
  • Tempering / Hardening
  • Soldering
  • Crimping
  • and many more

 

Nadcap Prime Contractors

 
Airbus
Alenia Aeronautica
Astrium
Avio
BAE Systems
Ball Aerospace
Bell Helicopter
Boeing
Bombardier
Cessna Aircraft
DCMA
EADS CASA
Eurocopter
GE Aviation
General Dynamics
GSA
Goodrich
Hamilton 
Sundstrand
Hawker 
Beechcraft
Heroux Devtek
Honeywell Aerospace
Turbo Propulsores
Israel Aerospace
Latecoere
Liebherr-Aerospace
Lockheed Martin
MD Helicopters
MTU Aero Engines
Northrup Grumman
Parker Aerospace
Pratt & Whitney
Raytheon
Rockwell Collins
Rolls-Royce
Safran
Sikorsky Aircraft
Sonaca
Spirit Aerosystems
Textron Systems
Thales
United Space Alliance
U.S. Airforce
Volvo Aero
Vought Aircraft

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E-Qual receives appreciation from TI Group

-------------------------------------------------
 

E-Qual receives appreciation from  Mahindra & Mahindra

for knowledge support in implementing Energy Management System to ISO 50001: 2018 

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"We are extremely delighted to have your consultancy for the successful completion of the process

 

Thank You for all your support and guidance"

 

Regards,

 

MRV Infra Management

E-Qual receives appreciation from Salcomp

We are extremely appreciative of the efforts of Management Consultants  E-Qual. 
 
As implementing partner of Assist, they developed skills,  20 QEHS Champions (Quality, Environmental, Health and Safety ) in our supply chain and bringingout  an excellent QEHS implementation handbook for continued guidance in their day to day implimentation
 
Managing Director

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